It is basically a simple concept that allows to optimise production flow to the utmost.<\/p>\n\n\n\n
What changes with MIRAI? Well, our new machine works with trolleys on which up to 60 pieces can be stacked<\/strong>, namely 6 layers with 10 pieces each.<\/p>\n\n\n\n A trolley can be easily moved by one operator, who will position the various pieces according to the processing order. The pieces are then uploaded by the machine, one layer after another. Unlike the MIRAI, all other machines have a loading bed that can host only a limited amount of pieces.<\/p>\n\n\n\n Right. All of the machines currently on the market also have trolleys that must be positioned in front of the machining station, but between the trolley and the machine there is a kind of unit, a transfer system that takes the piece from the trolley and positions it on the machine\u2019s loading bed.<\/p>\n\n\n\n In the MIRAI, this transfer unit has been eliminated<\/strong>, and the trolley is inserted directly into the machine and the same manipulator takes the piece directly from the trolley and places it onto the processing clamps. The same thing happens in the unloading section, where the manipulator places the machined piece directly onto the trolley. MIRAI, therefore, has 2 systems \u2013 1 loading system and 1 unloading system \u2013 that are independent and work simultaneously.<\/p>\n\n\n\n While the machine is working, the operator gets organised so as to fill the slots of an empty trolley. As the machine loads the last piece from the first trolley, the operator can insert the second, full trolley. As the machine unloads the last machined piece, the empty trolley will be inserted to replace the filled one. In this manner, one gets a machine that works non-stop. Compared to a machine with traditional loading\/unloading, MIRAI gains 60% in production rate<\/strong>.<\/p>\n\n\n\n MIRAI is not only much faster thanks to the loading and unloading systems that work simultaneously, but is more autonomous because it can work for up to 4 hours<\/strong>, compared to the 1.5 hours of a classical machine. This is a significant increase.<\/p>\n\n\n\n MIRAI has two machining motors, a 19 kW motor and a 5-axis machining motor so as to achieve practically infinite processing flexibility<\/strong>. In this way, in fact, it is possible to process the piece in 3D on all 6 sides.<\/p>\n\n\n\n It also has specific satellite motors for the obligatory and repetitive processes that we have for each piece: hole drilling, batten cutting, etc..<\/p>\n\n\n\n It has a very large tool magazine<\/strong> \u2013 with 64 slots \u2013 that can be accessed by both motors.<\/p>\n\n\n\n I would like to underline how these benefits and these features are all the more significant when one considers the fact that we are talking about an entry level<\/em> machine at a cost not much different from that of a standard machine.<\/p>\n\n\n\n This is an extremely advantageous solution for the small or medium-sized company that produces doors and windows.<\/p>\n\n\n\n Proceeding step by step, MIRAI:<\/p>\n\n\n\nThis isn\u2019t the only difference, though, right?<\/strong><\/h2>\n\n\n\n
This optimises work times, reduces the amount of superfluous movements and manipulations, and lowers their costs.<\/strong><\/h2>\n\n\n\n
![\"\"](\"https:\/\/www.saomad.com\/en\/wp-content\/uploads\/sites\/2\/2021\/07\/Woodpecker-Mirai-di-Saomad-3.jpg\")
<\/figure><\/div>\n\n\n\nWhat are the other advantages of MIRAI compared to a conventional machine?<\/strong><\/h2>\n\n\n\n
Significant technical features?<\/strong><\/h2>\n\n\n\n
In summary, the benefits of MIRAI are\u2026<\/strong><\/h2>\n\n\n\n